Process Control for SCADA System Integration and More

Our Automation System Integration Experience by Brand

ELCON Technologies has decades of experience in industrial automation integration, and we work with equipment from a variety of prominent brands. Click one of the brands below to learn more about our capabilities.

ELCON Technologies has been a system integrator since 1988. Our company’s long list of completed projects in manufacturing system integration, as well as our tradition of longstanding relationships, shows our commitment to customer satisfaction and long-term support.

Whether it is upgrading your existing PLC hardware, performing SCADA system integration, or converting the hardware and software to another industry platform, we can offer the best solutions to fit your requirements.

We also provide remote site control systems that can include telemetry with remote access for monitoring and control. Along with this, ELCON provides networking solutions, fiber termination services, and cybersecurity services that meet Homeland Security and U.S. Army Corps of Engineers standards.

Our Approach

Our automation system integration method creates flexibility in our turnkey service approach, and we use common, reliable technology to enhance the system only where it is needed. Technology changes frequently, so we want the customer to buy and maintain at a reasonable cost and then be flexible for improvements in the future.

We begin each project by writing a functional specification which is then reviewed, modified, and approved by the owner’s representatives (engineers, operations and service) and the ELCON team. We then review the hardware equipment against the owner’s standards. All hardware designs, electrical and mechanical submittals, and other aspects are reviewed with project management team members.

In short, our manufacturing system integration capabilities ensure that a client’s industrial or municipal processes operate with maximum efficiency, consistency, and reliability, often leading to increased productivity and cost savings.

Get In Touch

Reach out using the form below or call us at 412-822-8250.

Benefits of Working with ELCON for Electrical Systems Integration

We perform factory acceptance testing on all equipment on all projects, and we perform string tests with loads prior to equipment shipment.
ELCON is a national OEM and we co-manufacture ABB motor control centers and Pro Line panel brands.
We know that many of our smaller municipal customers may have technical or commercial limitations, so we’re always ready to implement service programs to maintain 24/7 operations with remote monitoring services.
Our team takes the time to listen to the companies and organizations we work with, addressing all aspects of their project scope and ensuring a smooth process for automation system integration.
If our team is permitted to influence the design, we will suggest enhancement of remote monitoring systems and reporting. Another critical component of our designs is data retention and reporting, which we excel at.

Design Scope for Process Control Integration

Control system design and integration
Data acquisition
HMI development
Instrumentation
Legacy system upgrades
Motion control
PC and PLC / PAC software applications
Process control systems
Retrofits – electrical and mechanical
Turnkey systems
Variable frequency drives

HVAC Automation

Honeywell and VFDs

Full Ethernet and Fiber Optic Network Design

Systems including network switch design and installation, network bandwidth calculations, cable schedule development and fiber patching schedule development. Scope includes control system fiber network and physical patching and terminations for ProfiBus, ModBus, and Ethernet networks.

Power Management and Control System Implementation

Design and installation of all switchgear monitoring equipment, interface to servers, interface to uninterrupted power supplies (UPSs), interface to switchgear, interface to plant emergency generator and switchgear remote control mechanism design for site switchgear, and plant-wide SCADA system integration for control and historization.

Instrumentation

ELCON Technologies has extensive experience in providing complete system solutions that incorporate control instruments that are used to perform monitoring and control for the iron and steel industries, water and wastewater treatment, bulk material handling, and blending control.